Decoiler Straightener Feeder
JS Tech:Your Professional Decoiler Straightener Feeder Manufacturer!
Dongguan JS Tech Limited is a stamping automation equipment manufacturer integrating R&D, manufacturing, sales and service. JS Tech originated in 2009. It takes the optimal stamping automation solution planning as the guide, combines the entire line control system with each automation equipment unit, and superimposes MES data connection ports to provide one-stop overall solutions for auto parts, household appliances, motors and other hardware stamping manufacturing companies.
Why Choose Us
Professional Team
Our company has a technical R&D team from well-known foreign companies, more than half of the staff have college degrees or above, using high technology to help customers achieve the best solution, customized automation equipment and the most efficient whole-line control. At the same time, it opens up the digital management channel for enterprise content for customers and connects the data of automated production lines to customers' all-round MES systems.
Our Products
15 years of in-depth research in the field of stamping automation has refined an efficient large-scale three-dimensional(3D) transfer system whole lines, an efficient and economical large-scale stamping press manipulator series line; robot tandem press series line; high-strength high-precision leveling blanking line; magnetic stacking blanking line; cutting line; swing shear line; zigzag blanking line; new and efficient big wind generator stator and rotor press line in the motor industry; continuous stacking and riveting high-speed stator and rotor stamping line; large 3-in-1 coil blanking line and other types of stamping automation unit equipment such as uncoiler, straightener, feeders and various types of manipulators.
Patented Technology
After 15 years of training, JS Tech's series of technologies are at the forefront of the industry, and have obtained invention patents and utility model patents for various production lines and excellent equipment in each unit. It also won the title of National High-tech Enterprise in 2024. JS Tech's exports a large number of products to Europe, and all products exported to Europe have obtained CE certification.
Product Application
JS Tech's products are widely used in Fortune 500 companies, various international listed companies, and well-known foreign companies; and it cooperates with large domestic and international stamping equipment manufacturers, including Yadon, YANGLI, Heduan(HFM), MINSTER, AIDA, etc.
Advantages of Decoiler Straightener Feeder
Convenient loading
The Decoiler Straightener Feeder is equipped with a hydraulic trolley, which can realize automatic loading, reduce manual operation and improve work efficiency. At the same time, the design of the 3 In 1 Combined Decoiler Straightener Feeder takes safety into consideration to ensure that there will be no accidents during operation and protect the safety of workers.
Higher transmission accuracy
Due to the integration of multiple functions, the 3-in-1 Decoiler Straightener Feeder can maintain higher accuracy during the feeding process, reducing the error caused by material movement. The stable feeding system can ensure the smooth progress of subsequent processing links, thereby improving overall production efficiency.
Wear-resistant and durable
We strictly selects materials during the Decoiler Straightener Feeder manufacturing process to ensure that each component has excellent wear resistance and long service life. This high-quality material selection not only reduces maintenance costs, but also improves the overall reliability of the 3-in-1 Decoiler Straightener Feeder.
Save space
The compact design of the Decoiler Straightener Feeder greatly saves space and is suitable for production environments of all sizes. Whether in large factories or small workshops, the 3 In 1 Combined Decoiler Straightener Feeder can be flexibly arranged to meet the needs of different customers.
Save labor and time
Feeding, blocking, folding, leveling, feeding, and reloading are all completed by one machine, and one person can complete the point-controlled operation on the independent console, which is great Save labor and reduce labor intensity.
Customized according to customer requirements
In order to meet the special needs of different customers, we allows the number of correction rollers to be customized according to customer requirements. This flexibility ensures that the Decoiler Straightener Feeder can adapt to various production environments and provide customers with tailor-made solutions.
Technical Parameter
|
Model |
NCDSF1-400B |
NCDSF1-600B |
NCDSF1-800B |
NCDSF1-1000B |
NCDSF1-1300B |
|
Material Width(mm) |
400 |
600 |
800 |
1000 |
1300 |
|
Material Thickness(mm) |
0.3-3.2 |
0.3-3.2 |
0.3-3.2 |
0.3-3.2 |
0.3-3.2 |
|
Coil Weight Max(kg) |
3000 |
5000 |
5000/7000 |
7000 |
10000 |
|
Coil O.D.(mm) |
1400 |
1400 |
1400 |
1400 |
1400 |
|
Coil I.D.(mm) |
470-530 |
470-530 |
470-530 |
470-530 |
470-530 |
|
Max Feed Length(mm) |
0-9999.99 |
0-9999.99 |
0-9999.99 |
0-9999.99 |
0-9999.99 |
|
Feed Speed(m/min) |
0~22 |
0~22 |
0~22 |
0~22 |
0~22 |
|
Straightening Roller(pcs) |
Up 5 / down 4 |
Up 5 / down 4 |
Up 5 / down 4 |
Up 5 / down 4 |
Up 5 / down 4 |
|
Feed Roller |
Up 1 / down 1 |
Up 1 / down 1 |
Up 1 / down 1 |
Up 1 / down 1 |
Up 1 / down 1 |
|
Main Motor(kw) |
AC3.5 |
AC3.5 |
AC5.0 |
AC5.0 |
AC7.0 |
|
Material Expansion |
Hydraulic |
Hydraulic |
Hydraulic |
Hydraulic |
Hydraulic |
|
Decoiler Motor(kw) |
2.2 |
2.2 |
3.75 |
3.75 |
3.75 |
|
Air Pressure (MPa) |
0.5 |
0.5 |
0.5 |
0.5 |
0.5 |
|
Power Supply |
3Phase 380V 50Hz / As customer request |
||||
|
Feeding line height adjust method |
Electric Adjustment |
||||
Straightener Performance (Yield strength: ≤ 245MPA)
|
Model |
NCDSF1-400B |
NCDSF1-600B |
NCDSF1-800B |
NCDSF1-1000B |
NCDSF1-1300B |
|
|
Material Thickness(mm) |
0.3~1.0 |
400 |
600 |
800 |
1000 |
1300 |
|
1.2 |
400 |
600 |
800 |
1000 |
1300 |
|
|
1.4 |
400 |
600 |
800 |
1000 |
1300 |
|
|
1.6 |
400 |
450 |
600 |
600 |
600 |
|
|
2.0 |
305 |
305 |
360 |
360 |
320 |
|
|
2.5 |
180 |
180 |
250 |
250 |
240 |
|
|
3.2 |
110 |
110 |
160 |
160 |
160 |
|
Applications of Decoiler Straightener Feeder
Automotive:
In the automotive industry, decoiler straightener feeder machines are used for processing metal strips or coils into components such as brackets, brackets, brackets, brackets, and brackets tire treads. The precise feeding and straightening capabilities of these machines ensure the production of high-quality components, contributing to the overall reliability and performance of vehicles.
Appliances:
Manufacturing household appliances often involves working with metal coils or strips. Decoiler straightener feeder machines are utilized to process these materials into components such as panels, cabinets, shelves, or frames. The efficient material handling provided by these machines results in increased productivity and improved product quality.
Construction:
The construction industry extensively employs metal components in various applications. Decoiler straightener feeder machines are used to process metal coils or strips into components such as beams, pipes, or profiles. The accuracy and consistency provided by these machines ensure the production of high-quality construction materials.
Electronics:
Electronics manufacturing often requires precise handling of delicate materials such as metal strips or wires. Decoiler straightener feeder machines are utilized to feed these materials into automated assembly lines for the production of electronic components like connectors, terminals, or contacts. The gentle and controlled feeding provided by these machines minimizes the risk of damage to sensitive materials.
Renewable Energy:
The renewable energy industry, particularly in the production of solar panels, relies on the accurate processing of metal strips or coils. Decoiler straightener feeder machines are used to straighten and feed these materials into the manufacturing processes, ensuring the precise formation of solar cells. The high efficiency and reliability of these machines contribute to the production of high-performance solar panels.
The workflow of Combined Decoiler Straightener Feeder can be divided into the following main steps:
Unwinding: In the production process, the coil needs to be unwound from the roll first. The decoiler of the 3-in-1 Decoiler Straightener Feeder adopts an automated design, which can unwind the material quickly and smoothly to ensure the smooth progress of subsequent processing.
Leveling: The material after unwinding is often wrinkled or uneven. At this stage, the leveling machine flattens the surface of the material by applying appropriate pressure to eliminate defects that may affect subsequent processing. This step is crucial to ensure the processing accuracy of the material.
Feeding
The leveled material is conveyed to the processing equipment through the feeder. The feeding system is usually equipped with high-precision sensors and servo motors to achieve precise feeding control. This means that the material can be fed at the set speed and length, reducing manual intervention and improving production efficiency.
Waste management
During the production process, some waste or scraps may be generated. The 3 In 1 Combined Decoiler Straightener Feeder is usually equipped with a waste recovery system, which can effectively centralize these wastes and further improve material utilization.
Safety monitoring
Modern 3-in-1 Decoiler Straightener Feeder is also equipped with various safety monitoring systems, such as emergency stop buttons and sensors, to ensure the safety of the equipment during operation and protect the safety of operators.
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