Blanking Line
JS Tech:Your Professional Blanking Line Manufacturer!
Dongguan JS Tech Limited is a stamping automation equipment manufacturer integrating R&D, manufacturing, sales and service. JS Tech originated in 2009. It takes the optimal stamping automation solution planning as the guide, combines the entire line control system with each automation equipment unit, and superimposes MES data connection ports to provide one-stop overall solutions for auto parts, household appliances, motors and other hardware stamping manufacturing companies.
Why Choose Us
Professional Team
Our company has a technical R&D team from well-known foreign companies, more than half of the staff have college degrees or above, using high technology to help customers achieve the best solution, customized automation equipment and the most efficient whole-line control. At the same time, it opens up the digital management channel for enterprise content for customers and connects the data of automated production lines to customers' all-round MES systems.
Our Products
15 years of in-depth research in the field of stamping automation has refined an efficient large-scale three-dimensional(3D) transfer system whole lines, an efficient and economical large-scale stamping press manipulator series line; robot tandem press series line; high-strength high-precision leveling blanking line; magnetic stacking blanking line; cutting line; swing shear line; zigzag blanking line; new and efficient big wind generator stator and rotor press line in the motor industry; continuous stacking and riveting high-speed stator and rotor stamping line; large 3-in-1 coil blanking line and other types of stamping automation unit equipment such as uncoiler, straightener, feeders and various types of manipulators.
Patented Technology
After 15 years of training, JS Tech's series of technologies are at the forefront of the industry, and have obtained invention patents and utility model patents for various production lines and excellent equipment in each unit. It also won the title of National High-tech Enterprise in 2024. JS Tech's exports a large number of products to Europe, and all products exported to Europe have obtained CE certification.
Product Application
JS Tech's products are widely used in Fortune 500 companies, various international listed companies, and well-known foreign companies; and it cooperates with large domestic and international stamping equipment manufacturers, including Yadon, YANGLI, Heduan(HFM), MINSTER, AIDA, etc.
Advantages of Blanking Line
High Processing Speeds
Blanking lines deliver high throughput and can cut up to 500 feet of metal per minute.
Versatility
Blanking lines can process a wide range of metals, from steel to aluminum, and can easily handle varying thicknesses. This versatility makes them suitable for a diverse array of applications.
Precision
Blanking lines offer unparalleled accuracy in cutting metal sheets to the desired dimensions. This precision is crucial in industries where even the slightest deviation can lead to product defects or operational inefficiencies.
Efficiency
The automated nature of blanking lines enhances production efficiency by minimizing manual intervention and reducing the chances of human errors. This results in higher throughput and lower production costs.
Waste Reduction
Blanking lines are optimized to minimize material waste. The accurate cutting process ensures that the maximum amount of usable metal is obtained from each coil, reducing scrap and optimizing resource utilization.
Just-in-Time Blank Production
Blanking lines enable metal fabricators to produce blanks on demand, eliminating the need to store large inventories of pre-cut blanks. This supports just-in-time manufacturing.
Technical parameter
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Capacity |
16800-20000pcs/8hour |
|
Material Width |
1000/1300/1600mm |
|
Material Thickness |
0.5-2.0mm |
|
Coil Inner Dia |
450-530mm |
|
Coil Outer Dia. |
1300mm |
|
Material Weight |
8-10Ton |
|
Feeding Tolerance |
200±0.2mm |
|
Defection Tolerance |
400±0.4mm |
|
Speed |
50 times/min |
|
Total Power |
30/45/50 |
Applications of Blanking Lines
Automotive Industry
Cut-to-length blanking lines are used to create precise metal components for vehicles, including body panels, chassis parts, and engine components.
Construction Sector
The construction industry benefits from cut-to-length blanking lines by obtaining accurately sized metal sheets for roofing, cladding, and structural elements.
Manufacturing
Manufacturers rely on blanking lines to produce consistent and accurately sized metal parts that are used in various products, from appliances to machinery.
Aerospace and Defense
Precision is paramount in aerospace and defense applications, and cut-to-length blanking lines ensure the creation of components that meet stringent quality standards.
Key Components of a Blanking Line
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Coil Handling System
This includes coil cars, uncoilers, and straighteners. It ensures smooth feeding of the material into the blanking line.
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Feeder and Press
The feeder guides the sheet into the press or shear system. The press then cuts the blanks to the required dimensions.
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Leveler
This component removes internal stresses in the coil and flattens the sheet, preparing it for cutting.
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Stacker
After the cutting process, blanks are stacked automatically for easy collection.
Workflow of Blanking Lines
The blanking line workflow involves several key stages, starting with uncoiling and feeding the master coil into the system:
Uncoiling and Feeding
The master coil is placed on the uncoiler, and the leading edge is fed into the system. The material then passes through the flattener or leveler to remove any stresses and ensure flatness.
Feeding into Press
The flattened material is guided into the press using servo feed rolls, which maintain a continuous loop of material, ensuring precise positioning.
Cutting Operation
The press, equipped with a punch and die setup, cuts the metal into the desired shapes. For laser blanking, multiple laser heads cut the material continuously as it moves forward.
Post-Cutting Operations
The scrap material is evacuated, and the finished blanks are stacked using automated systems like robots, ensuring efficient handling and organization.
Packaging and Shipping
Our Certificates
FAQ