In steel processing, applying a protective film to products can effectively prevent scratches during transportation and storage. JSI's 3-in-1 servo feeder with a paper recoiler function mechanism for coated steel, which is exported to Malaysia, is precisely the key equipment to ensure the perfect conclusion of this process. Designed specifically to match uncoiling production lines, its core lies in the non-destructive and neat recycling of protective films.
This High Tensile 3 in 1 Decoiler Straightener Feeder is tailored for high-strength thick steel sheet processing. By innovatively integrating the film winding mechanism, it achieves two major breakthroughs: multi-function integration and production automation. The equipment connects the entire process from coil loading to finished product discharging, perfectly resolving the dual challenges of steel surface protection and high-efficiency production, and thus stands as a core standard configuration for modern stamping lines.
Its main core functional advantages are as follows:
1.Efficient & Stable Uncoiling:
Adopts a hydraulic tension uncoiling design equipped with a hydraulic expansion and contraction mandrel, which can quickly and firmly fix the coil, ensuring stable coil release and fundamentally eliminating coil loosening or scattering issues.
Equipped with a powerful hydraulic pressure arm that effectively controls the vibration and deviation of thick steel plates caused by uneven tension during uncoiling, preventing surface scratches on the material.
An optional automatic loading trolley enables safe and fast coil loading, greatly reducing manual handling intensity, improving loading efficiency, and meeting the dual requirements of production enterprises for efficiency and operational safety.
2.Precision Straightening Process: Eliminating Internal Stress of Materials
Features a multi-roll straightening system with 9 high-rigidity bearing steel rollers strengthened by a special heat treatment process, ensuring straightening precision for high-strength and thick plates, and thoroughly eliminating internal stress generated during material rolling.
Supports electric straightening adjustment with digital display and parameter memory functions for straightening amount. When switching between different material types and specifications, historical parameters can be retrieved with one click, eliminating the hassle of repeated debugging.
Adopts an openable straightener head design that can be fully lifted upwards, facilitating operators to clean iron filings and foreign objects on the roller surface, and avoiding material surface damage caused by impurities.
3.High-Precision Servo Feeding: Ensuring Processing Accuracy
Driven by well-known brand servo motors (GOLDEN AGE /SIEMENS), it boasts fast dynamic response and high feeding precision, which can accurately match the production rhythm of stamping equipment to meet high-precision processing requirements.
The pinch rolls are treated with wear-resistant PU rubber coating, which not only increases friction between the roll surface and materials to prevent slipping, but also effectively protects the steel surface from indentations and scratches.
4.Innovative paper recoiler Mechanism: Realizing Non-Destructive Protective Film Recycling
The paper recoiler mechanism is precisely synchronized with the feeding speed, achieving non-destructive peeling and neat winding of the protective film while feeding and straightening, without additional production time consumption.
Equipped with an automatic tension control system, it can automatically adjust winding tension according to the material and thickness of the protective film, ensuring the recycled film has moderate tightness and neat winding. This not only facilitates subsequent storage, but also enables secondary utilization to improve resource efficiency.
5.Wide Industry Adaptability
Automotive Parts: Used for stamping high-strength steel and thick plate components such as automotive chassis parts and bumpers.
Home Appliance Industry: Suitable for stamping thick plate parts like outer casings and inner containers of air conditioners, refrigerators and other home appliances.
Hardware Products: Applied in the stamping of hardware products including toolboxes, filing cabinets and storage racks.
Why Choose US(JS Tech)?
Rich Industry Experience: Specialized in the R&D and manufacturing of automated feeding equipment, with a deep understanding of customer needs.
Strong R&D Team: Possesses a number of patented technologies and can provide customized solutions according to customers' special requirements.
Comprehensive After-Sales Service: Provide 24-hour technical support to ensure the stable operation of the equipment..
High-Quality Core Components: Key components are all sourced from internationally renowned brands, guaranteeing equipment reliability and durability.
