
4-layer High Precision Roller Leveler
Leveling accuracy: ≤0.15mm/m2
Leveling speed up to 12m/min
Products Description
4-Layer High Precision Roller Leveler is a piece of equipment widely used in the metal processing industry. Its main function is to level metal sheets through rolling operations.
Leveling operation
The core function of the Roller Leveler Machine is to flatten metal sheets. This is accomplished by applying pressure and tension to the sheet metal. A roll smoother consists of a series of rollers that exert pressure on the sheet metal to deform it, thereby eliminating any bends or twists.
Material handling
4-layer high precision roller straightener can not only handle various types of metals, such as steel, aluminum, copper, etc., but also handle metal sheets of different thicknesses. This makes the Roller Leveler Machine very useful in a variety of different applications, including automotive manufacturing, aerospace, construction and other industries.
Productivity
Sheet Leveling Machine can greatly improve production efficiency. Due to its automated operation, the Roller Leveler Machine can process sheet metal continuously without manual intervention. This not only saves time but also reduces labor costs.
Feature
1. The Sheet Plate Leveling Machine is a quadruple structure with two layers of working rollers and two layers of support rollers. The leveling rolls are 60Cr forgings, quenched and surface hardened as a whole. The support rolls are two layers, made of 40Cr.
2. The upper working roller and support roller are integrated with the upper cross beam. The lower working roll and support roll are mounted on the machine base. Both the upper and lower support rollers are adjustable in the roller seat, so that the precision of the fit between the support rollers and the working rollers can be adjusted to obtain the best leveling effect.
3. The gap between the upper work roll and the lower work roll can be adjusted separately by means of a reducer motor, enabling the operator to adjust the gap quickly and shorten the auxiliary time when processing plates of different thicknesses.
4. The main power is driven by DC motor, through the reducer, gear distribution box and universal coupling, so that each roll has power, and the operation is steplessly regulated by DC speed regulator. Each roll support all adopts rolling bearing and centralized lubrication system.
5.21pcs leveling rollers, supported by strong support rollers from upside and downside, achieve high-strength and high-precision leveling.
6.The flatness accuracy can reach within 0.05mm.
7.Materials Yield strength greater than 980Mpa can be leveled.
8.Widely used in laser cutting, metal stamping, mechanical processing, saw blades, mesh plates, discs, and copper and iron.
9.Adding a support adjustment mechanism can achieve both horizontal and vertical leveling in one time.
In addition, this machine has absorbed advanced technology at home and abroad, with mature technology, compact structure, easy installation and maintenance, practical and reliable, etc. It has been praised by users.
Technical parameter
|
Model |
NCL-40-1300-21 |
|
Material Max width |
1300mm |
|
Thickness |
0.6-3.0mm |
|
Straightening speed |
0-12m/min |
|
Backup roller quantity |
Upper six/Lower six |
|
Straightening roller quantity |
Standard 21 pcs (upper 10 pcs/lower 11pcs) |
|
Straightening gap adjust method |
Four-point manual adjustment |
|
Voltage |
3 Phase 380V 50Hz (Can be customized) |
(If the customer has higher strength materials, we can further communicate and modify the plan.)
Due to continuous research and improvement of the company's products, the above specifications, pictures, parameters are subject to change without prior notice, support customization.
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